URETHANE CASTING DFM
Urethane casting, or RTV (Room Temperature Vulcanization) is an efficient way to produce low-volume parts with injection-molding-like quality. With much quicker lead times, urethane casting is perfect for a variety of thermoplastics, rubbers, and resins. While these soft tools are quick to make, they do have short lifetimes. The process follows three main steps: First, we create a master pattern using 3D printing or CNC machining. Second, we pour liquid silicone around the master to build the mold. Finally, the resin is poured into the mold to produce a high-quality replica.
WALL THICKNESS
The flexibility to design both thin and thick walls in the same part is tempting, but we recommend maintaining a consistent wall thickness of at least 1mm.
BOSSES
Keep bosses at least 1mm in height and diameter with wall thickness no more than 60% of the nominal thickness to avoid sinkage.
RIBS
Add ribs to strengthen large flat areas and reduce warpage. Like injection molding, maintain a thickness under 60% of its mating wall and limit the rib height to 3x of its base thickness.
UNDERCUTS
Undercut features are easy, with no inserts needed, but if your goal is moving to injection molding it’s smart to design with the production process in mind from the start.
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Whether it's additive or subtractive, it's collaborative. See for yourself.
“We reached out to Onit for support on a cost-reduction initiative for one of our overly complex assemblies. The Onit team was instrumental in redesigning several components from metal to plastic, and they even helped consolidate a few part numbers, which streamlined our BOM and ultimately lowered our overall costs."
Brian Willebrand
Director of Engineering
Modern Process Equipment
"Onit Mfg has been one of the most communicative and accountable vendors that I've worked with. Where they shine is their excellent communication and customer service, as well as their ability to address complex manufacturing challenges."
Julie Kumar
Supply Chain Manager
Pyka
We came to Onit Mfg with a project that had been continuously no-bid by other suppliers. They quickly identified the challenges and provided innovative solutions for our unique project requirements. The time and engineering resources we saved working with this team is invaluable - We couldn’t have found a better partner."
John Malone
Vice President of Manufacturing
SailDrone
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